A visual counting packing machine is an automated packaging device that utilizes visual technology to achieve accurate counting and packaging of products. Here is a detailed introduction:
Working Principle
The material is poured into the hopper of the counting machine and passes through the buffer storage chamber and multi-stage vibrating feeder. The piled material in the hopper is gradually separated and forms a strip - like shape to slide down to the blanking port. When the material falls through the camera recognition area, a high - resolution camera, such as a line - scan camera, accurately captures the falling posture, shape and other information of the material through high - speed scanning. The captured image is converted into a digital signal, and is counted and recognized by special software. According to the counting result, the packaging execution part packs the product into the specified packaging container, such as a plastic bag, carton or bottle.
Main Features
High Precision and Efficiency: It can quickly and accurately count products, meeting the market demand for efficient production and precise packaging.
Intelligent Learning Function: It can automatically collect various posture data of material falling and verify the counting accuracy through the verification mode. If an error is found, the operator can make manual fine - tuning.
Powerful Compatibility: The system can store multiple counting schemes, and can be directly called according to needs, which is convenient for dealing with different types of materials and realizes "one - machine multi - use".
Intelligent Detection and Alarm: It can intelligently monitor the abnormal situation in the production process, such as the presence of foreign matter, lack of materials or abnormal packaging machine, and the system will automatically send out an alarm prompt.
Product Information Traceability: The packaging information will automatically generate a log, which is convenient for later traceability and management, and improves the transparency of the production process.
Application Scenarios
It is widely used in various industries, such as food, medicine, electronics, hardware, plastics, agriculture and other industries, and is suitable for counting and packaging various small - particle products, such as screws, electronic components, seeds, candies, tablets, etc.
Equipment Structure
Generally, it is composed of a feeding device, a vibrating feeder, a high - resolution camera, an image processing system, a control system, a packaging execution device and other parts. Different models may have some differences in specific structures, but they all achieve the functions of counting and packaging through the cooperation of these parts.